Custom Hat Sun in Brushed Fleece with Acid Wash

Custom Hat Sun — Brushed Fleece with Acid Wash

We build hat sun programmes from a tech pack or a physical reference sample. This Brushed Fleece version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, acid wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Beading and Embroidery — available on Brushed Fleece, quoted per position and per colour.
• Bonding Construction — available on Brushed Fleece, quoted per position and per colour.
• Contrast Stitching — available on Brushed Fleece, quoted per position and per colour.
• Applique Embroidery — available on Brushed Fleece, quoted per position and per colour.
• Placement Printing — available on Brushed Fleece, quoted per position and per colour.
• Custom Zip Puller — available on Brushed Fleece, quoted per position and per colour.
• 3D Puff Embroidery — available on Brushed Fleece, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Brushed Fleece-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with acid wash applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Hospitality and Hotels — hat sun uniforms, staff wear or resale programmes
• Theater and Performance — hat sun uniforms, staff wear or resale programmes
• Police and Fire Departments — hat sun uniforms, staff wear or resale programmes
• Veterinary Clinics — hat sun uniforms, staff wear or resale programmes
• Workwear and Industrial — hat sun uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so hat sun batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your hat sun programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.