Custom Hat Sun in Polyester with Satin Printed Label

Custom Hat Sun — Polyester with Satin Printed Label

We build hat sun programmes from a tech pack or a physical reference sample. This Polyester version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, satin printed label and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Acid Wash — available on Polyester, quoted per position and per colour.
• 3D Puff Embroidery — available on Polyester, quoted per position and per colour.
• Placement Printing — available on Polyester, quoted per position and per colour.
• Heat Transfer Printing — available on Polyester, quoted per position and per colour.
• Padding and Wadding — available on Polyester, quoted per position and per colour.
• Quilting — available on Polyester, quoted per position and per colour.
• Smocking — available on Polyester, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Polyester-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with satin printed label applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Corporate Merch Programs — hat sun uniforms, staff wear or resale programmes
• Government and Municipal — hat sun uniforms, staff wear or resale programmes
• Cycling and Triathlon — hat sun uniforms, staff wear or resale programmes
• Music Bands and Touring — hat sun uniforms, staff wear or resale programmes
• Theater and Performance — hat sun uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so hat sun batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your hat sun programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.