Custom Hat Sun in Genuine Leather with Tonal Embroidery

Custom Hat Sun — Genuine Leather with Tonal Embroidery

We build hat sun programmes from a tech pack or a physical reference sample. This Genuine Leather version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, tonal embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Tie-Dye Wash — available on Genuine Leather, quoted per position and per colour.
• Custom Zip Puller — available on Genuine Leather, quoted per position and per colour.
• Stone Wash — available on Genuine Leather, quoted per position and per colour.
• Beading and Embroidery — available on Genuine Leather, quoted per position and per colour.
• Ruching — available on Genuine Leather, quoted per position and per colour.
• Care Label — available on Genuine Leather, quoted per position and per colour.
• Flocking — available on Genuine Leather, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Genuine Leather-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with tonal embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Wedding and Bridal — hat sun uniforms, staff wear or resale programmes
• Promotional Marketing — hat sun uniforms, staff wear or resale programmes
• Pet Care and Grooming — hat sun uniforms, staff wear or resale programmes
• Trade Shows and Exhibitions — hat sun uniforms, staff wear or resale programmes
• Dental and Veterinary Clinics — hat sun uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so hat sun batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your hat sun programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.