Custom Hat Visor in Organic Cotton with Flocking

Custom Hat Visor — Organic Cotton with Flocking

We build hat visor programmes from a tech pack or a physical reference sample. This Organic Cotton version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, flocking and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Custom Drawcord — available on Organic Cotton, quoted per position and per colour.
• Pantone Color Matching — available on Organic Cotton, quoted per position and per colour.
• Custom Zip Puller — available on Organic Cotton, quoted per position and per colour.
• Laser Engraving — available on Organic Cotton, quoted per position and per colour.
• Applique Embroidery — available on Organic Cotton, quoted per position and per colour.
• Foil Printing — available on Organic Cotton, quoted per position and per colour.
• Hangtag and Packaging — available on Organic Cotton, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Organic Cotton-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with flocking applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Veterinary Clinics — hat visor uniforms, staff wear or resale programmes
• Real Estate Agencies — hat visor uniforms, staff wear or resale programmes
• Nonprofit Organizations — hat visor uniforms, staff wear or resale programmes
• Aviation and Airlines — hat visor uniforms, staff wear or resale programmes
• Mining Operations — hat visor uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so hat visor batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your hat visor programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.