Custom Visor in Cotton with Pigment Dye for Childrenswear and Schoolwear

Custom Visor — Cotton with Pigment Dye

We supply visor to brands, retailers, uniform and promotional programmes, made in Cotton with pigment dye for uniform and corporate programmes. On headwear the specification that decides whether it sells or comes back is brim shade coverage without blocking peripheral vision — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 300 pieces per style.

The failures here are predictable: unclear responsibility when a defect shows up after washing, or a finish that tarnishes or rubs off after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare SNI or SIRIM documentation per destination so the container clears instead of missing the season it was bought for.

Specification

What buyers can customise

• Velcro Closure — available on Cotton, quoted per position and per colour.
• Packable Crushable Finish — available on Cotton, quoted per position and per colour.
• Ultrasonic Welding — available on Cotton, quoted per position and per colour.
• Woven Patch — available on Cotton, quoted per position and per colour.
• Snapback Closure — available on Cotton, quoted per position and per colour.
• Screen Printing — available on Cotton, quoted per position and per colour.
• Structured Front Panel — available on Cotton, quoted per position and per colour.

How we produce it

1. Specification review — shape, measurement, material and target price
2. Material sourcing and a finished sample in the agreed Cotton
3. Shape sample with pigment dye applied, blocked or knitted to the approved profile
4. Wear and wash test on the production material, then pre-production sample
5. Bulk production with in-line checks on shape, stitching and trim alignment
6. Final AQL 2.5 inspection and packing that protects the shape in transit

Where it sells

• Retail chains and department stores — repeatable spec, stable reorders
• E-commerce and small-batch brands — low minimums across many designs
• Uniform and corporate programmes — held spec for years of repeat orders
• Promotional and event channels — logo application and retail packing
• Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery

Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for REACH nickel-release test for metal findings are prepared for the destination market. We ship to Jakarta or Port Klang with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same brim shade coverage without blocking peripheral vision.

FAQ

How do you control colour on reorders?

The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.

Can you do small runs across many designs?

Yes — many studio and boutique programmes run small quantities across a wide design set.

What is the minimum order?

Programmes start at 300 pieces per style per finish. Mixed sizes are fine within one style.

Can you match a reference sample?

Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.

Start your visor programme

Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.