Custom Other Sun Cap — Nylon with Sequin Work
We build other sun cap programmes from a tech pack or a physical reference sample. This Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, sequin work and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Other Sun Cap |
|---|---|
| Base fabric | Nylon |
| Decoration / finish | Sequin Work |
| Fabric weight | 280-320 gsm |
| Size range | S-4XL |
| Colour options | 8 Pantone-matched shades |
| MOQ | 50 pieces per style per colour |
| Sampling | 7 working days, 4 days per revision |
| Bulk lead time | 25-60 days after approval |
| Compliance | OEKO-TEX Standard 100 |
What you can customise
- Woven Label — available on Nylon, quoted per position and per colour.
- Dye-Sublimation Printing — available on Nylon, quoted per position and per colour.
- All-Over Sublimation — available on Nylon, quoted per position and per colour.
- Reflective Printing — available on Nylon, quoted per position and per colour.
- Shirring — available on Nylon, quoted per position and per colour.
- Snow Wash — available on Nylon, quoted per position and per colour.
- Contrast Stitching — available on Nylon, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Nylon-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with sequin work applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Tennis Academies — other sun cap uniforms, staff wear or resale programmes
- Banking and Finance — other sun cap uniforms, staff wear or resale programmes
- Maternity and Baby Care — other sun cap uniforms, staff wear or resale programmes
- Nonprofit Organizations — other sun cap uniforms, staff wear or resale programmes
- Schools and School Districts — other sun cap uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other sun cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
What is the minimum order quantity?
Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
Start your other sun cap programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
