Custom Other Sun Cap in Interlock Knit with Ribbed Cuff and Hem

Custom Other Sun Cap — Interlock Knit with Ribbed Cuff and Hem

We build other sun cap programmes from a tech pack or a physical reference sample. This Interlock Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ribbed cuff and hem and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Flat Embroidery — available on Interlock Knit, quoted per position and per colour.
• Foil Printing — available on Interlock Knit, quoted per position and per colour.
• Woven Label — available on Interlock Knit, quoted per position and per colour.
• Tonal Embroidery — available on Interlock Knit, quoted per position and per colour.
• Quilting — available on Interlock Knit, quoted per position and per colour.
• Yarn Dyeing — available on Interlock Knit, quoted per position and per colour.
• All-Over Sublimation — available on Interlock Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Interlock Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with ribbed cuff and hem applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Running and Marathon Events — other sun cap uniforms, staff wear or resale programmes
• Laboratories and Pharma — other sun cap uniforms, staff wear or resale programmes
• Outdoor and Hiking — other sun cap uniforms, staff wear or resale programmes
• Maternity and Baby Care — other sun cap uniforms, staff wear or resale programmes
• Dental and Veterinary Clinics — other sun cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other sun cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your other sun cap programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.