Custom Other Sun Cap in Brushed Fleece with Flat Embroidery

Custom Other Sun Cap — Brushed Fleece with Flat Embroidery

We build other sun cap programmes from a tech pack or a physical reference sample. This Brushed Fleece version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, flat embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Distressed Finish — available on Brushed Fleece, quoted per position and per colour.
• Piping and Binding — available on Brushed Fleece, quoted per position and per colour.
• Seam Sealing — available on Brushed Fleece, quoted per position and per colour.
• DTG Digital Printing — available on Brushed Fleece, quoted per position and per colour.
• Stone Wash — available on Brushed Fleece, quoted per position and per colour.
• Applique Embroidery — available on Brushed Fleece, quoted per position and per colour.
• Bonding Construction — available on Brushed Fleece, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Brushed Fleece-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with flat embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Motorcycle and Motorsport — other sun cap uniforms, staff wear or resale programmes
• Music Bands and Touring — other sun cap uniforms, staff wear or resale programmes
• Agriculture and Farming — other sun cap uniforms, staff wear or resale programmes
• Streetwear Brands — other sun cap uniforms, staff wear or resale programmes
• Sports Teams and Clubs — other sun cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other sun cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your other sun cap programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.