Custom Hat Warm Set in French Terry with Acid Wash

Custom Hat Warm Set — French Terry with Acid Wash

We build hat warm set programmes from a tech pack or a physical reference sample. This French Terry version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, acid wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: long lead times that miss the selling season, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Yarn Dyeing — available on French Terry, quoted per position and per colour.
• Bonding Construction — available on French Terry, quoted per position and per colour.
• DTG Digital Printing — available on French Terry, quoted per position and per colour.
• DTF Film Printing — available on French Terry, quoted per position and per colour.
• Pleating — available on French Terry, quoted per position and per colour.
• Dye-Sublimation Printing — available on French Terry, quoted per position and per colour.
• Embossing — available on French Terry, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a French Terry-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with acid wash applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Military and Tactical — hat warm set uniforms, staff wear or resale programmes
• Yoga and Pilates Studios — hat warm set uniforms, staff wear or resale programmes
• Music Bands and Touring — hat warm set uniforms, staff wear or resale programmes
• Dental and Veterinary Clinics — hat warm set uniforms, staff wear or resale programmes
• Trade Shows and Exhibitions — hat warm set uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so hat warm set batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your hat warm set programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.