Custom Hat Warm Set in Bamboo Cotton Blend with Embossing

Custom Hat Warm Set — Bamboo Cotton Blend with Embossing

We build hat warm set programmes from a tech pack or a physical reference sample. This Bamboo Cotton Blend version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, embossing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Padding and Wadding — available on Bamboo Cotton Blend, quoted per position and per colour.
• Custom Zip Puller — available on Bamboo Cotton Blend, quoted per position and per colour.
• Reflective Printing — available on Bamboo Cotton Blend, quoted per position and per colour.
• Ruching — available on Bamboo Cotton Blend, quoted per position and per colour.
• Ultrasonic Welding — available on Bamboo Cotton Blend, quoted per position and per colour.
• Chain Stitch Embroidery — available on Bamboo Cotton Blend, quoted per position and per colour.
• Quilting — available on Bamboo Cotton Blend, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Bamboo Cotton Blend-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with embossing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Construction Sites — hat warm set uniforms, staff wear or resale programmes
• Airlines and Cruise Lines — hat warm set uniforms, staff wear or resale programmes
• Outdoor and Hiking — hat warm set uniforms, staff wear or resale programmes
• Government and Municipal — hat warm set uniforms, staff wear or resale programmes
• Tennis Academies — hat warm set uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so hat warm set batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your hat warm set programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.