Custom Hat Warm Set in Antibacterial Knit with Garment Dyeing

Custom Hat Warm Set — Antibacterial Knit with Garment Dyeing

We build hat warm set programmes from a tech pack or a physical reference sample. This Antibacterial Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, garment dyeing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: long lead times that miss the selling season, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Shirring — available on Antibacterial Knit, quoted per position and per colour.
• Screen Printing — available on Antibacterial Knit, quoted per position and per colour.
• 3D Puff Embroidery — available on Antibacterial Knit, quoted per position and per colour.
• Custom Zip Puller — available on Antibacterial Knit, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Antibacterial Knit, quoted per position and per colour.
• Chain Stitch Embroidery — available on Antibacterial Knit, quoted per position and per colour.
• Custom Drawcord — available on Antibacterial Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Antibacterial Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with garment dyeing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Tennis Academies — hat warm set uniforms, staff wear or resale programmes
• Government and Municipal — hat warm set uniforms, staff wear or resale programmes
• Kids and Toddlerwear — hat warm set uniforms, staff wear or resale programmes
• Spas and Salons — hat warm set uniforms, staff wear or resale programmes
• Security Services — hat warm set uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so hat warm set batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your hat warm set programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.