Custom Other Warm Cap in Genuine Leather with All-Over Sublimation

Custom Other Warm Cap — Genuine Leather with All-Over Sublimation

We build other warm cap programmes from a tech pack or a physical reference sample. This Genuine Leather version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, all-over sublimation and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Laser Engraving — available on Genuine Leather, quoted per position and per colour.
• Custom Zip Puller — available on Genuine Leather, quoted per position and per colour.
• Tie-Dye Wash — available on Genuine Leather, quoted per position and per colour.
• Ultrasonic Welding — available on Genuine Leather, quoted per position and per colour.
• Placement Printing — available on Genuine Leather, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Genuine Leather, quoted per position and per colour.
• Chain Stitch Embroidery — available on Genuine Leather, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Genuine Leather-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with all-over sublimation applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Veterinary Clinics — other warm cap uniforms, staff wear or resale programmes
• E-commerce Private Label — other warm cap uniforms, staff wear or resale programmes
• Cleaning and Janitorial — other warm cap uniforms, staff wear or resale programmes
• Motorcycle and Motorsport — other warm cap uniforms, staff wear or resale programmes
• Schools and School Districts — other warm cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other warm cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your other warm cap programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.