Custom Other Warm Cap in Recycled Nylon with Enzyme Wash

Custom Other Warm Cap — Recycled Nylon with Enzyme Wash

We build other warm cap programmes from a tech pack or a physical reference sample. This Recycled Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, enzyme wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Quilting — available on Recycled Nylon, quoted per position and per colour.
• DTG Digital Printing — available on Recycled Nylon, quoted per position and per colour.
• Ultrasonic Welding — available on Recycled Nylon, quoted per position and per colour.
• Garment Dyeing — available on Recycled Nylon, quoted per position and per colour.
• Sequin Work — available on Recycled Nylon, quoted per position and per colour.
• Contrast Stitching — available on Recycled Nylon, quoted per position and per colour.
• 3D Puff Embroidery — available on Recycled Nylon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Recycled Nylon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with enzyme wash applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Security Services — other warm cap uniforms, staff wear or resale programmes
• Police and Fire Departments — other warm cap uniforms, staff wear or resale programmes
• Dance and Ballet Schools — other warm cap uniforms, staff wear or resale programmes
• Mining Operations — other warm cap uniforms, staff wear or resale programmes
• Pet Care and Grooming — other warm cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other warm cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your other warm cap programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.