Custom Other Warm Cap — Rib Knit with Puff Printing
We build other warm cap programmes from a tech pack or a physical reference sample. This Rib Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, puff printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: inconsistent sizing between production runs, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Other Warm Cap |
|---|---|
| Base fabric | Rib Knit |
| Decoration / finish | Puff Printing |
| Fabric weight | 180-200 gsm |
| Size range | 0-24M baby |
| Colour options | 24 Pantone-matched shades |
| MOQ | 100 pieces per style per colour |
| Sampling | 7 working days, 4 days per revision |
| Bulk lead time | 18-35 days after approval |
| Compliance | BSCI |
What you can customise
- Chain Stitch Embroidery — available on Rib Knit, quoted per position and per colour.
- Rhinestone Application — available on Rib Knit, quoted per position and per colour.
- Foil Printing — available on Rib Knit, quoted per position and per colour.
- Care Label — available on Rib Knit, quoted per position and per colour.
- Laser Engraving — available on Rib Knit, quoted per position and per colour.
- Beading and Embroidery — available on Rib Knit, quoted per position and per colour.
- Padding and Wadding — available on Rib Knit, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Rib Knit-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with puff printing applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Pet Care and Grooming — other warm cap uniforms, staff wear or resale programmes
- Electronics Assembly — other warm cap uniforms, staff wear or resale programmes
- Event Management — other warm cap uniforms, staff wear or resale programmes
- Security Services — other warm cap uniforms, staff wear or resale programmes
- Beauty and Cosmetics — other warm cap uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other warm cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
How long does sampling take?
A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
Start your other warm cap programme
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.
