Custom Other Warm Cap in Power Mesh with Reflective Printing

Custom Other Warm Cap — Power Mesh with Reflective Printing

We build other warm cap programmes from a tech pack or a physical reference sample. This Power Mesh version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, reflective printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Smocking — available on Power Mesh, quoted per position and per colour.
• Enzyme Wash — available on Power Mesh, quoted per position and per colour.
• Placement Printing — available on Power Mesh, quoted per position and per colour.
• 3D Puff Embroidery — available on Power Mesh, quoted per position and per colour.
• Embossing — available on Power Mesh, quoted per position and per colour.
• Pleating — available on Power Mesh, quoted per position and per colour.
• Tonal Embroidery — available on Power Mesh, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Power Mesh-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with reflective printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Hospitality and Hotels — other warm cap uniforms, staff wear or resale programmes
• Airsoft and Paintball Clubs — other warm cap uniforms, staff wear or resale programmes
• Aviation and Airlines — other warm cap uniforms, staff wear or resale programmes
• Promotional Marketing — other warm cap uniforms, staff wear or resale programmes
• Kidswear Subscription Boxes — other warm cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other warm cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your other warm cap programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.