Custom Work Caps in Chiffon with Flocking

Custom Work Caps — Chiffon with Flocking

We build work caps programmes from a tech pack or a physical reference sample. This Chiffon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, flocking and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Flat Embroidery — available on Chiffon, quoted per position and per colour.
• Woven Label — available on Chiffon, quoted per position and per colour.
• Seam Sealing — available on Chiffon, quoted per position and per colour.
• 3D Puff Embroidery — available on Chiffon, quoted per position and per colour.
• Applique Embroidery — available on Chiffon, quoted per position and per colour.
• DTG Digital Printing — available on Chiffon, quoted per position and per colour.
• Bonding Construction — available on Chiffon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Chiffon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with flocking applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Security Services — work caps uniforms, staff wear or resale programmes
• Beauty and Cosmetics — work caps uniforms, staff wear or resale programmes
• Film and TV Production — work caps uniforms, staff wear or resale programmes
• Government and Municipal — work caps uniforms, staff wear or resale programmes
• Fashion Brands and Labels — work caps uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so work caps batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Start your work caps programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.