Custom Shawl in Twill with All-Over Sublimation

Custom Shawl — Twill with All-Over Sublimation

We build shawl programmes from a tech pack or a physical reference sample. This Twill version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, all-over sublimation and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: long lead times that miss the selling season, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Seam Sealing — available on Twill, quoted per position and per colour.
• Ultrasonic Welding — available on Twill, quoted per position and per colour.
• Padding and Wadding — available on Twill, quoted per position and per colour.
• Custom Drawcord — available on Twill, quoted per position and per colour.
• Care Label — available on Twill, quoted per position and per colour.
• Dye-Sublimation Printing — available on Twill, quoted per position and per colour.
• Flocking — available on Twill, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Twill-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with all-over sublimation applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Dental and Veterinary Clinics — shawl uniforms, staff wear or resale programmes
• Dance and Ballet Schools — shawl uniforms, staff wear or resale programmes
• Running and Marathon Events — shawl uniforms, staff wear or resale programmes
• Cleaning and Janitorial — shawl uniforms, staff wear or resale programmes
• Cycling and Triathlon — shawl uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so shawl batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your shawl programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.