Custom Other Mannequins in Flannel with Embossing

Custom Other Mannequins — Flannel with Embossing

We build other mannequins programmes from a tech pack or a physical reference sample. This Flannel version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, embossing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Flocking — available on Flannel, quoted per position and per colour.
• Chenille Embroidery — available on Flannel, quoted per position and per colour.
• Hangtag and Packaging — available on Flannel, quoted per position and per colour.
• Woven Label — available on Flannel, quoted per position and per colour.
• Heat Transfer Printing — available on Flannel, quoted per position and per colour.
• Chain Stitch Embroidery — available on Flannel, quoted per position and per colour.
• Shirring — available on Flannel, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Flannel-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with embossing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Scouts and Youth Clubs — other mannequins uniforms, staff wear or resale programmes
• Cycling and Triathlon — other mannequins uniforms, staff wear or resale programmes
• Spas and Salons — other mannequins uniforms, staff wear or resale programmes
• Esports and Gaming — other mannequins uniforms, staff wear or resale programmes
• Fashion Brands and Labels — other mannequins uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other mannequins batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your other mannequins programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.