Custom Garment Bag in Rayon with Piece Dyeing

Custom Garment Bag — Rayon with Piece Dyeing

We build garment bag programmes from a tech pack or a physical reference sample. This Rayon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, piece dyeing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Flat Embroidery — available on Rayon, quoted per position and per colour.
• Ruching — available on Rayon, quoted per position and per colour.
• Quilting — available on Rayon, quoted per position and per colour.
• Bonding Construction — available on Rayon, quoted per position and per colour.
• Yarn Dyeing — available on Rayon, quoted per position and per colour.
• DTG Digital Printing — available on Rayon, quoted per position and per colour.
• Padding and Wadding — available on Rayon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Rayon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with piece dyeing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Banking and Finance — garment bag uniforms, staff wear or resale programmes
• Cleaning and Janitorial — garment bag uniforms, staff wear or resale programmes
• Trade Shows and Exhibitions — garment bag uniforms, staff wear or resale programmes
• Running and Marathon Events — garment bag uniforms, staff wear or resale programmes
• Gyms and Fitness Studios — garment bag uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so garment bag batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your garment bag programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.