Custom Ear Muffs & Eye Masks in Interlock Knit with Chenille Embroidery

Custom Ear Muffs & Eye Masks — Interlock Knit with Chenille Embroidery

We build ear muffs & eye masks programmes from a tech pack or a physical reference sample. This Interlock Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, chenille embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Applique Embroidery — available on Interlock Knit, quoted per position and per colour.
• Laser Engraving — available on Interlock Knit, quoted per position and per colour.
• Satin Printed Label — available on Interlock Knit, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Interlock Knit, quoted per position and per colour.
• Padding and Wadding — available on Interlock Knit, quoted per position and per colour.
• Care Label — available on Interlock Knit, quoted per position and per colour.
• Puff Printing — available on Interlock Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Interlock Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with chenille embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Gyms and Fitness Studios — ear muffs & eye masks uniforms, staff wear or resale programmes
• Police and Fire Departments — ear muffs & eye masks uniforms, staff wear or resale programmes
• Airlines and Cruise Lines — ear muffs & eye masks uniforms, staff wear or resale programmes
• Kids and Toddlerwear — ear muffs & eye masks uniforms, staff wear or resale programmes
• Golf Clubs — ear muffs & eye masks uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ear muffs & eye masks batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your ear muffs & eye masks programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.