Custom Ear Muffs & Eye Masks in Bamboo Viscose with 3D Puff Embroidery

Custom Ear Muffs & Eye Masks — Bamboo Viscose with 3D Puff Embroidery

We build ear muffs & eye masks programmes from a tech pack or a physical reference sample. This Bamboo Viscose version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, 3d puff embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Beading and Embroidery — available on Bamboo Viscose, quoted per position and per colour.
• Sequin Work — available on Bamboo Viscose, quoted per position and per colour.
• Garment Dyeing — available on Bamboo Viscose, quoted per position and per colour.
• Reflective Printing — available on Bamboo Viscose, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Bamboo Viscose, quoted per position and per colour.
• Ultrasonic Welding — available on Bamboo Viscose, quoted per position and per colour.
• Laser Engraving — available on Bamboo Viscose, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Bamboo Viscose-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with 3d puff embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Scouts and Youth Clubs — ear muffs & eye masks uniforms, staff wear or resale programmes
• Food Processing — ear muffs & eye masks uniforms, staff wear or resale programmes
• Maternity and Baby Care — ear muffs & eye masks uniforms, staff wear or resale programmes
• Security Services — ear muffs & eye masks uniforms, staff wear or resale programmes
• Event Management — ear muffs & eye masks uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ear muffs & eye masks batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your ear muffs & eye masks programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.