Custom Ear Muffs & Eye Masks in Ring-Spun Cotton with Custom Drawcord

Custom Ear Muffs & Eye Masks — Ring-Spun Cotton with Custom Drawcord

We build ear muffs & eye masks programmes from a tech pack or a physical reference sample. This Ring-Spun Cotton version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, custom drawcord and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Debossing — available on Ring-Spun Cotton, quoted per position and per colour.
• Custom Zip Puller — available on Ring-Spun Cotton, quoted per position and per colour.
• Ultrasonic Welding — available on Ring-Spun Cotton, quoted per position and per colour.
• Padding and Wadding — available on Ring-Spun Cotton, quoted per position and per colour.
• Chenille Embroidery — available on Ring-Spun Cotton, quoted per position and per colour.
• All-Over Sublimation — available on Ring-Spun Cotton, quoted per position and per colour.
• Flocking — available on Ring-Spun Cotton, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Ring-Spun Cotton-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with custom drawcord applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• E-commerce Private Label — ear muffs & eye masks uniforms, staff wear or resale programmes
• Security Services — ear muffs & eye masks uniforms, staff wear or resale programmes
• Cycling and Triathlon — ear muffs & eye masks uniforms, staff wear or resale programmes
• Running and Marathon Events — ear muffs & eye masks uniforms, staff wear or resale programmes
• Food Processing — ear muffs & eye masks uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ear muffs & eye masks batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your ear muffs & eye masks programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.