Custom Ear Muffs & Eye Masks in Genuine Leather with Applique Embroidery

Custom Ear Muffs & Eye Masks — Genuine Leather with Applique Embroidery

We build ear muffs & eye masks programmes from a tech pack or a physical reference sample. This Genuine Leather version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, applique embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Tie-Dye Wash — available on Genuine Leather, quoted per position and per colour.
• Flat Embroidery — available on Genuine Leather, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Genuine Leather, quoted per position and per colour.
• Seam Sealing — available on Genuine Leather, quoted per position and per colour.
• Hangtag and Packaging — available on Genuine Leather, quoted per position and per colour.
• Rhinestone Application — available on Genuine Leather, quoted per position and per colour.
• 3D Puff Embroidery — available on Genuine Leather, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Genuine Leather-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with applique embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Real Estate Agencies — ear muffs & eye masks uniforms, staff wear or resale programmes
• Police and Fire Departments — ear muffs & eye masks uniforms, staff wear or resale programmes
• Laboratories and Pharma — ear muffs & eye masks uniforms, staff wear or resale programmes
• Fashion Brands and Labels — ear muffs & eye masks uniforms, staff wear or resale programmes
• Corporate Offices — ear muffs & eye masks uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ear muffs & eye masks batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Start your ear muffs & eye masks programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.