Custom Men's Tennis Shoes in Recycled Cotton with Ultrasonic Welding

Custom Men's Tennis Shoes — Recycled Cotton with Ultrasonic Welding

We build men's tennis shoes programmes from a tech pack or a physical reference sample. This Recycled Cotton version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ultrasonic welding and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Tie-Dye Wash — available on Recycled Cotton, quoted per position and per colour.
• DTG Digital Printing — available on Recycled Cotton, quoted per position and per colour.
• Contrast Stitching — available on Recycled Cotton, quoted per position and per colour.
• Flat Embroidery — available on Recycled Cotton, quoted per position and per colour.
• Placement Printing — available on Recycled Cotton, quoted per position and per colour.
• Laser Engraving — available on Recycled Cotton, quoted per position and per colour.
• Embossing — available on Recycled Cotton, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Recycled Cotton-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with ultrasonic welding applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Chemical and Oil & Gas — men's tennis shoes uniforms, staff wear or resale programmes
• Mining Operations — men's tennis shoes uniforms, staff wear or resale programmes
• Hospitality and Hotels — men's tennis shoes uniforms, staff wear or resale programmes
• Beauty and Cosmetics — men's tennis shoes uniforms, staff wear or resale programmes
• Sports Teams and Clubs — men's tennis shoes uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so men's tennis shoes batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your men's tennis shoes programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.