Custom Other Specialized Cap in Down-Proof Nylon with Flocking

Custom Other Specialized Cap — Down-Proof Nylon with Flocking

We build other specialized cap programmes from a tech pack or a physical reference sample. This Down-Proof Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, flocking and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Acid Wash — available on Down-Proof Nylon, quoted per position and per colour.
• Placement Printing — available on Down-Proof Nylon, quoted per position and per colour.
• DTG Digital Printing — available on Down-Proof Nylon, quoted per position and per colour.
• Reflective Printing — available on Down-Proof Nylon, quoted per position and per colour.
• Padding and Wadding — available on Down-Proof Nylon, quoted per position and per colour.
• Contrast Stitching — available on Down-Proof Nylon, quoted per position and per colour.
• DTF Film Printing — available on Down-Proof Nylon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Down-Proof Nylon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with flocking applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Airsoft and Paintball Clubs — other specialized cap uniforms, staff wear or resale programmes
• Sports Teams and Clubs — other specialized cap uniforms, staff wear or resale programmes
• Retail Store Staff — other specialized cap uniforms, staff wear or resale programmes
• Kidswear Subscription Boxes — other specialized cap uniforms, staff wear or resale programmes
• Cleaning and Janitorial — other specialized cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other specialized cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your other specialized cap programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.