Custom Other Specialized Cap in Faux Shearling with Tonal Embroidery

Custom Other Specialized Cap — Faux Shearling with Tonal Embroidery

We build other specialized cap programmes from a tech pack or a physical reference sample. This Faux Shearling version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, tonal embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: long lead times that miss the selling season, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Chain Stitch Embroidery — available on Faux Shearling, quoted per position and per colour.
• Chenille Embroidery — available on Faux Shearling, quoted per position and per colour.
• DTF Film Printing — available on Faux Shearling, quoted per position and per colour.
• Ultrasonic Welding — available on Faux Shearling, quoted per position and per colour.
• 3D Puff Embroidery — available on Faux Shearling, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Faux Shearling, quoted per position and per colour.
• Piece Dyeing — available on Faux Shearling, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Faux Shearling-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with tonal embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Outdoor and Hiking — other specialized cap uniforms, staff wear or resale programmes
• Event Management — other specialized cap uniforms, staff wear or resale programmes
• Yoga and Pilates Studios — other specialized cap uniforms, staff wear or resale programmes
• Promotional Marketing — other specialized cap uniforms, staff wear or resale programmes
• Nonprofit Organizations — other specialized cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other specialized cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Start your other specialized cap programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.