Custom Other Dress Hat in Merino Wool with Chenille Embroidery

Custom Other Dress Hat — Merino Wool with Chenille Embroidery

We build other dress hat programmes from a tech pack or a physical reference sample. This Merino Wool version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, chenille embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Snow Wash — available on Merino Wool, quoted per position and per colour.
• Chenille Embroidery — available on Merino Wool, quoted per position and per colour.
• Tonal Embroidery — available on Merino Wool, quoted per position and per colour.
• Distressed Finish — available on Merino Wool, quoted per position and per colour.
• Reflective Printing — available on Merino Wool, quoted per position and per colour.
• Puff Printing — available on Merino Wool, quoted per position and per colour.
• Custom Button — available on Merino Wool, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Merino Wool-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with chenille embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Fashion Brands and Labels — other dress hat uniforms, staff wear or resale programmes
• Corporate Merch Programs — other dress hat uniforms, staff wear or resale programmes
• Dance and Ballet Schools — other dress hat uniforms, staff wear or resale programmes
• Manufacturing Plants — other dress hat uniforms, staff wear or resale programmes
• Film and TV Production — other dress hat uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other dress hat batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your other dress hat programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.