Custom Peaked Cap in Suede with Custom Zip Puller

Custom Peaked Cap — Suede with Custom Zip Puller

We build peaked cap programmes from a tech pack or a physical reference sample. This Suede version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, custom zip puller and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Pantone Color Matching — available on Suede, quoted per position and per colour.
• Smocking — available on Suede, quoted per position and per colour.
• DTF Film Printing — available on Suede, quoted per position and per colour.
• Bonding Construction — available on Suede, quoted per position and per colour.
• Shirring — available on Suede, quoted per position and per colour.
• Flat Embroidery — available on Suede, quoted per position and per colour.
• Ruching — available on Suede, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Suede-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with custom zip puller applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Healthcare and Hospitals — peaked cap uniforms, staff wear or resale programmes
• Ski and Snowboard Resorts — peaked cap uniforms, staff wear or resale programmes
• Running and Marathon Events — peaked cap uniforms, staff wear or resale programmes
• Cycling and Triathlon — peaked cap uniforms, staff wear or resale programmes
• Police and Fire Departments — peaked cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so peaked cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your peaked cap programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.