Custom Peaked Cap in Tencel Cotton Blend with Dye-Sublimation Printing

Custom Peaked Cap — Tencel Cotton Blend with Dye-Sublimation Printing

We build peaked cap programmes from a tech pack or a physical reference sample. This Tencel Cotton Blend version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, dye-sublimation printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Padding and Wadding — available on Tencel Cotton Blend, quoted per position and per colour.
• Care Label — available on Tencel Cotton Blend, quoted per position and per colour.
• Laser Engraving — available on Tencel Cotton Blend, quoted per position and per colour.
• Pleating — available on Tencel Cotton Blend, quoted per position and per colour.
• 3D Puff Embroidery — available on Tencel Cotton Blend, quoted per position and per colour.
• Chenille Embroidery — available on Tencel Cotton Blend, quoted per position and per colour.
• Shirring — available on Tencel Cotton Blend, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Tencel Cotton Blend-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with dye-sublimation printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Beauty and Cosmetics — peaked cap uniforms, staff wear or resale programmes
• Bars and Nightclubs — peaked cap uniforms, staff wear or resale programmes
• Food Processing — peaked cap uniforms, staff wear or resale programmes
• Dental and Veterinary Clinics — peaked cap uniforms, staff wear or resale programmes
• Aviation and Airlines — peaked cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so peaked cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Start your peaked cap programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.