Custom Tactical Cap in Lace with 3D Puff Embroidery

Custom Tactical Cap — Lace with 3D Puff Embroidery

We build tactical cap programmes from a tech pack or a physical reference sample. This Lace version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, 3d puff embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Contrast Stitching — available on Lace, quoted per position and per colour.
• Ruching — available on Lace, quoted per position and per colour.
• Hangtag and Packaging — available on Lace, quoted per position and per colour.
• Placement Printing — available on Lace, quoted per position and per colour.
• Tie-Dye Wash — available on Lace, quoted per position and per colour.
• Flat Embroidery — available on Lace, quoted per position and per colour.
• Distressed Finish — available on Lace, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Lace-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with 3d puff embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Scouts and Youth Clubs — tactical cap uniforms, staff wear or resale programmes
• E-commerce Private Label — tactical cap uniforms, staff wear or resale programmes
• Dental and Veterinary Clinics — tactical cap uniforms, staff wear or resale programmes
• Wholesale and Distribution — tactical cap uniforms, staff wear or resale programmes
• Spas and Salons — tactical cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so tactical cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your tactical cap programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.