Custom Other Leisure Cap in Satin with 3D Puff Embroidery

Custom Other Leisure Cap — Satin with 3D Puff Embroidery

We build other leisure cap programmes from a tech pack or a physical reference sample. This Satin version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, 3d puff embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Reflective Printing — available on Satin, quoted per position and per colour.
• Dye-Sublimation Printing — available on Satin, quoted per position and per colour.
• Quilting — available on Satin, quoted per position and per colour.
• Heat Transfer Printing — available on Satin, quoted per position and per colour.
• Screen Printing — available on Satin, quoted per position and per colour.
• Padding and Wadding — available on Satin, quoted per position and per colour.
• Contrast Stitching — available on Satin, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Satin-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with 3d puff embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Bars and Nightclubs — other leisure cap uniforms, staff wear or resale programmes
• Pet Care and Grooming — other leisure cap uniforms, staff wear or resale programmes
• Real Estate Agencies — other leisure cap uniforms, staff wear or resale programmes
• Fashion Brands and Labels — other leisure cap uniforms, staff wear or resale programmes
• Dance and Ballet Schools — other leisure cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other leisure cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your other leisure cap programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.