Custom Other Leisure Cap in Waffle Knit with Foil Printing

Custom Other Leisure Cap — Waffle Knit with Foil Printing

We build other leisure cap programmes from a tech pack or a physical reference sample. This Waffle Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, foil printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Laser Cutting — available on Waffle Knit, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Waffle Knit, quoted per position and per colour.
• Padding and Wadding — available on Waffle Knit, quoted per position and per colour.
• Custom Button — available on Waffle Knit, quoted per position and per colour.
• Sequin Work — available on Waffle Knit, quoted per position and per colour.
• Debossing — available on Waffle Knit, quoted per position and per colour.
• Piping and Binding — available on Waffle Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Waffle Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with foil printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Motorcycle and Motorsport — other leisure cap uniforms, staff wear or resale programmes
• Film and TV Production — other leisure cap uniforms, staff wear or resale programmes
• Retail Store Staff — other leisure cap uniforms, staff wear or resale programmes
• Airlines and Cruise Lines — other leisure cap uniforms, staff wear or resale programmes
• Tennis Academies — other leisure cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other leisure cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your other leisure cap programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.