Custom Couples Clothes in Down-Proof Nylon with Custom Zip Puller

Custom Couples Clothes — Down-Proof Nylon with Custom Zip Puller

We build couples clothes programmes from a tech pack or a physical reference sample. This Down-Proof Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, custom zip puller and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Sequin Work — available on Down-Proof Nylon, quoted per position and per colour.
• Quilting — available on Down-Proof Nylon, quoted per position and per colour.
• Chain Stitch Embroidery — available on Down-Proof Nylon, quoted per position and per colour.
• Laser Engraving — available on Down-Proof Nylon, quoted per position and per colour.
• Distressed Finish — available on Down-Proof Nylon, quoted per position and per colour.
• Ruching — available on Down-Proof Nylon, quoted per position and per colour.
• Beading and Embroidery — available on Down-Proof Nylon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Down-Proof Nylon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with custom zip puller applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Laboratories and Pharma — couples clothes uniforms, staff wear or resale programmes
• Banking and Finance — couples clothes uniforms, staff wear or resale programmes
• Wedding and Bridal — couples clothes uniforms, staff wear or resale programmes
• Golf Clubs — couples clothes uniforms, staff wear or resale programmes
• Photography Studios — couples clothes uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so couples clothes batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your couples clothes programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.