Custom PU Belt in Velvet with DTF Film Printing

Custom PU Belt — Velvet with DTF Film Printing

We build pu belt programmes from a tech pack or a physical reference sample. This Velvet version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, dtf film printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Laser Engraving — available on Velvet, quoted per position and per colour.
• Tonal Embroidery — available on Velvet, quoted per position and per colour.
• Ultrasonic Welding — available on Velvet, quoted per position and per colour.
• Screen Printing — available on Velvet, quoted per position and per colour.
• Stone Wash — available on Velvet, quoted per position and per colour.
• Shirring — available on Velvet, quoted per position and per colour.
• Rhinestone Application — available on Velvet, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Velvet-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with dtf film printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Bars and Nightclubs — pu belt uniforms, staff wear or resale programmes
• Yoga and Pilates Studios — pu belt uniforms, staff wear or resale programmes
• Banking and Finance — pu belt uniforms, staff wear or resale programmes
• Universities — pu belt uniforms, staff wear or resale programmes
• Security Services — pu belt uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so pu belt batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your pu belt programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.