Custom Reflective Safety Clothing in Pique Knit with Ultrasonic Welding

Custom Reflective Safety Clothing — Pique Knit with Ultrasonic Welding

We build reflective safety clothing programmes from a tech pack or a physical reference sample. This Pique Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ultrasonic welding and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Laser Cutting — available on Pique Knit, quoted per position and per colour.
• Padding and Wadding — available on Pique Knit, quoted per position and per colour.
• Debossing — available on Pique Knit, quoted per position and per colour.
• Contrast Stitching — available on Pique Knit, quoted per position and per colour.
• Screen Printing — available on Pique Knit, quoted per position and per colour.
• Care Label — available on Pique Knit, quoted per position and per colour.
• Woven Label — available on Pique Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Pique Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with ultrasonic welding applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Photography Studios — reflective safety clothing uniforms, staff wear or resale programmes
• Golf Clubs — reflective safety clothing uniforms, staff wear or resale programmes
• Maternity and Baby Care — reflective safety clothing uniforms, staff wear or resale programmes
• Wholesale and Distribution — reflective safety clothing uniforms, staff wear or resale programmes
• Aviation and Airlines — reflective safety clothing uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so reflective safety clothing batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your reflective safety clothing programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.