Custom Work Clothes in Waffle Knit with Puff Printing

Custom Work Clothes — Waffle Knit with Puff Printing

We build work clothes programmes from a tech pack or a physical reference sample. This Waffle Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, puff printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• DTG Digital Printing — available on Waffle Knit, quoted per position and per colour.
• Applique Embroidery — available on Waffle Knit, quoted per position and per colour.
• All-Over Sublimation — available on Waffle Knit, quoted per position and per colour.
• 3D Puff Embroidery — available on Waffle Knit, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Waffle Knit, quoted per position and per colour.
• Ruching — available on Waffle Knit, quoted per position and per colour.
• Debossing — available on Waffle Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Waffle Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with puff printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Yoga and Pilates Studios — work clothes uniforms, staff wear or resale programmes
• Kidswear Subscription Boxes — work clothes uniforms, staff wear or resale programmes
• Police and Fire Departments — work clothes uniforms, staff wear or resale programmes
• Universities — work clothes uniforms, staff wear or resale programmes
• Spas and Salons — work clothes uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so work clothes batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your work clothes programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.