Custom Shoe Hanger in Rayon with Ultrasonic Welding

Custom Shoe Hanger — Rayon with Ultrasonic Welding

We build shoe hanger programmes from a tech pack or a physical reference sample. This Rayon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ultrasonic welding and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Glow-in-the-Dark Printing — available on Rayon, quoted per position and per colour.
• DTF Film Printing — available on Rayon, quoted per position and per colour.
• Reflective Printing — available on Rayon, quoted per position and per colour.
• Bonding Construction — available on Rayon, quoted per position and per colour.
• Satin Printed Label — available on Rayon, quoted per position and per colour.
• Stone Wash — available on Rayon, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Rayon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Rayon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with ultrasonic welding applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Esports and Gaming — shoe hanger uniforms, staff wear or resale programmes
• Healthcare and Hospitals — shoe hanger uniforms, staff wear or resale programmes
• Banking and Finance — shoe hanger uniforms, staff wear or resale programmes
• Promotional Marketing — shoe hanger uniforms, staff wear or resale programmes
• Spas and Salons — shoe hanger uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so shoe hanger batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your shoe hanger programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.