Custom Sports Caps in Georgette with Distressed Finish

Custom Sports Caps — Georgette with Distressed Finish

We build sports caps programmes from a tech pack or a physical reference sample. This Georgette version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, distressed finish and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Smocking — available on Georgette, quoted per position and per colour.
• Yarn Dyeing — available on Georgette, quoted per position and per colour.
• Tonal Embroidery — available on Georgette, quoted per position and per colour.
• Stone Wash — available on Georgette, quoted per position and per colour.
• Foil Printing — available on Georgette, quoted per position and per colour.
• Custom Button — available on Georgette, quoted per position and per colour.
• Pantone Color Matching — available on Georgette, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Georgette-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with distressed finish applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Trade Shows and Exhibitions — sports caps uniforms, staff wear or resale programmes
• E-commerce Private Label — sports caps uniforms, staff wear or resale programmes
• Kids and Toddlerwear — sports caps uniforms, staff wear or resale programmes
• Retail Store Staff — sports caps uniforms, staff wear or resale programmes
• Ski and Snowboard Resorts — sports caps uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so sports caps batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your sports caps programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.