Custom Sports Caps — Cupro with Stone Wash
We build sports caps programmes from a tech pack or a physical reference sample. This Cupro version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, stone wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Sports Caps |
|---|---|
| Base fabric | Cupro |
| Decoration / finish | Stone Wash |
| Fabric weight | 280-320 gsm |
| Size range | XS-3XL |
| Colour options | 12 Pantone-matched shades |
| MOQ | 200 pieces per style per colour |
| Sampling | 10 working days, 5 days per revision |
| Bulk lead time | 25-35 days after approval |
| Compliance | BSCI |
What you can customise
- Rhinestone Application — available on Cupro, quoted per position and per colour.
- Pantone Color Matching — available on Cupro, quoted per position and per colour.
- Beading and Embroidery — available on Cupro, quoted per position and per colour.
- DTG Digital Printing — available on Cupro, quoted per position and per colour.
- Heat Transfer Printing — available on Cupro, quoted per position and per colour.
- Hangtag and Packaging — available on Cupro, quoted per position and per colour.
- Pleating — available on Cupro, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Cupro-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with stone wash applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Airlines and Cruise Lines — sports caps uniforms, staff wear or resale programmes
- Wholesale and Distribution — sports caps uniforms, staff wear or resale programmes
- Warehousing and Logistics — sports caps uniforms, staff wear or resale programmes
- Wedding and Bridal — sports caps uniforms, staff wear or resale programmes
- Agriculture and Farming — sports caps uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so sports caps batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How long does sampling take?
A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.
Start your sports caps programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
