Custom Sports Wear — Power Mesh with Woven Label
We build sports wear programmes from a tech pack or a physical reference sample. This Power Mesh version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, woven label and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Sports Wear |
|---|---|
| Base fabric | Power Mesh |
| Decoration / finish | Woven Label |
| Fabric weight | 340-400 gsm |
| Size range | 2-12Y kids |
| Colour options | 6 Pantone-matched shades |
| MOQ | 100 pieces per style per colour |
| Sampling | 10 working days, 4 days per revision |
| Bulk lead time | 18-45 days after approval |
| Compliance | ISO 9001 |
What you can customise
- Acid Wash — available on Power Mesh, quoted per position and per colour.
- Piping and Binding — available on Power Mesh, quoted per position and per colour.
- DTG Digital Printing — available on Power Mesh, quoted per position and per colour.
- 3D Puff Embroidery — available on Power Mesh, quoted per position and per colour.
- Rhinestone Application — available on Power Mesh, quoted per position and per colour.
- Beading and Embroidery — available on Power Mesh, quoted per position and per colour.
- Shirring — available on Power Mesh, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Power Mesh-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with woven label applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Tennis Academies — sports wear uniforms, staff wear or resale programmes
- Ski and Snowboard Resorts — sports wear uniforms, staff wear or resale programmes
- Airsoft and Paintball Clubs — sports wear uniforms, staff wear or resale programmes
- Retail Store Staff — sports wear uniforms, staff wear or resale programmes
- Healthcare and Hospitals — sports wear uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so sports wear batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
How long does sampling take?
A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
What is the minimum order quantity?
Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Start your sports wear programme
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.
