Custom Sports Wear in Organic Cotton with DTF Film Printing

Custom Sports Wear — Organic Cotton with DTF Film Printing

We build sports wear programmes from a tech pack or a physical reference sample. This Organic Cotton version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, dtf film printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Smocking — available on Organic Cotton, quoted per position and per colour.
• Dye-Sublimation Printing — available on Organic Cotton, quoted per position and per colour.
• Rhinestone Application — available on Organic Cotton, quoted per position and per colour.
• Distressed Finish — available on Organic Cotton, quoted per position and per colour.
• Custom Button — available on Organic Cotton, quoted per position and per colour.
• Screen Printing — available on Organic Cotton, quoted per position and per colour.
• Laser Engraving — available on Organic Cotton, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Organic Cotton-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with dtf film printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Railway and Transit — sports wear uniforms, staff wear or resale programmes
• Real Estate Agencies — sports wear uniforms, staff wear or resale programmes
• Workwear and Industrial — sports wear uniforms, staff wear or resale programmes
• Police and Fire Departments — sports wear uniforms, staff wear or resale programmes
• Government and Municipal — sports wear uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so sports wear batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your sports wear programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.