Custom Underwear in Ring-Spun Cotton with Ruching

Custom Underwear — Ring-Spun Cotton with Ruching

We build underwear programmes from a tech pack or a physical reference sample. This Ring-Spun Cotton version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ruching and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Flocking — available on Ring-Spun Cotton, quoted per position and per colour.
• Snow Wash — available on Ring-Spun Cotton, quoted per position and per colour.
• Puff Printing — available on Ring-Spun Cotton, quoted per position and per colour.
• Dye-Sublimation Printing — available on Ring-Spun Cotton, quoted per position and per colour.
• Heat Transfer Printing — available on Ring-Spun Cotton, quoted per position and per colour.
• Applique Embroidery — available on Ring-Spun Cotton, quoted per position and per colour.
• Screen Printing — available on Ring-Spun Cotton, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Ring-Spun Cotton-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with ruching applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Running and Marathon Events — underwear uniforms, staff wear or resale programmes
• Film and TV Production — underwear uniforms, staff wear or resale programmes
• Airsoft and Paintball Clubs — underwear uniforms, staff wear or resale programmes
• Spas and Salons — underwear uniforms, staff wear or resale programmes
• Event Management — underwear uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so underwear batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your underwear programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.