Custom Down Jacket in UPF 50+ Sun Fabric with Padding and Wadding

Custom Down Jacket — UPF 50+ Sun Fabric with Padding and Wadding

We build down jacket programmes from a tech pack or a physical reference sample. This UPF 50+ Sun Fabric version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, padding and wadding and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: long lead times that miss the selling season, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Yarn Dyeing — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Pleating — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Chain Stitch Embroidery — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Snow Wash — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Flat Embroidery — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Laser Engraving — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Garment Dyeing — available on UPF 50+ Sun Fabric, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a UPF 50+ Sun Fabric-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with padding and wadding applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Wholesale and Distribution — down jacket uniforms, staff wear or resale programmes
• E-commerce Private Label — down jacket uniforms, staff wear or resale programmes
• Dental and Veterinary Clinics — down jacket uniforms, staff wear or resale programmes
• Cleaning and Janitorial — down jacket uniforms, staff wear or resale programmes
• Tennis Academies — down jacket uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so down jacket batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your down jacket programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.