Custom Down Jacket in Down-Proof Nylon with Tie-Dye Wash

Custom Down Jacket — Down-Proof Nylon with Tie-Dye Wash

We build down jacket programmes from a tech pack or a physical reference sample. This Down-Proof Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, tie-dye wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Yarn Dyeing — available on Down-Proof Nylon, quoted per position and per colour.
• Shirring — available on Down-Proof Nylon, quoted per position and per colour.
• Snow Wash — available on Down-Proof Nylon, quoted per position and per colour.
• Chenille Embroidery — available on Down-Proof Nylon, quoted per position and per colour.
• Embossing — available on Down-Proof Nylon, quoted per position and per colour.
• Tonal Embroidery — available on Down-Proof Nylon, quoted per position and per colour.
• Flocking — available on Down-Proof Nylon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Down-Proof Nylon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with tie-dye wash applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Pet Care and Grooming — down jacket uniforms, staff wear or resale programmes
• Hospitality and Hotels — down jacket uniforms, staff wear or resale programmes
• Film and TV Production — down jacket uniforms, staff wear or resale programmes
• Restaurants and Cafes — down jacket uniforms, staff wear or resale programmes
• Airlines and Cruise Lines — down jacket uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so down jacket batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your down jacket programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.