Custom Down Jacket in Silk Charmeuse with Garment Dyeing

Custom Down Jacket — Silk Charmeuse with Garment Dyeing

We build down jacket programmes from a tech pack or a physical reference sample. This Silk Charmeuse version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, garment dyeing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Tonal Embroidery — available on Silk Charmeuse, quoted per position and per colour.
• Reflective Printing — available on Silk Charmeuse, quoted per position and per colour.
• Hangtag and Packaging — available on Silk Charmeuse, quoted per position and per colour.
• Padding and Wadding — available on Silk Charmeuse, quoted per position and per colour.
• Pleating — available on Silk Charmeuse, quoted per position and per colour.
• Debossing — available on Silk Charmeuse, quoted per position and per colour.
• Laser Engraving — available on Silk Charmeuse, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Silk Charmeuse-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with garment dyeing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Automotive Dealerships — down jacket uniforms, staff wear or resale programmes
• Construction Sites — down jacket uniforms, staff wear or resale programmes
• Religious and Community — down jacket uniforms, staff wear or resale programmes
• Police and Fire Departments — down jacket uniforms, staff wear or resale programmes
• Film and TV Production — down jacket uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so down jacket batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Start your down jacket programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.