Custom Sports Jacket in Flame-Retardant Fabric with Laser Cutting

Custom Sports Jacket — Flame-Retardant Fabric with Laser Cutting

We build sports jacket programmes from a tech pack or a physical reference sample. This Flame-Retardant Fabric version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, laser cutting and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Puff Printing — available on Flame-Retardant Fabric, quoted per position and per colour.
• Tonal Embroidery — available on Flame-Retardant Fabric, quoted per position and per colour.
• Pantone Color Matching — available on Flame-Retardant Fabric, quoted per position and per colour.
• Foil Printing — available on Flame-Retardant Fabric, quoted per position and per colour.
• Sequin Work — available on Flame-Retardant Fabric, quoted per position and per colour.
• Seam Sealing — available on Flame-Retardant Fabric, quoted per position and per colour.
• Flocking — available on Flame-Retardant Fabric, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Flame-Retardant Fabric-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with laser cutting applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Construction Sites — sports jacket uniforms, staff wear or resale programmes
• Restaurants and Cafes — sports jacket uniforms, staff wear or resale programmes
• Photography Studios — sports jacket uniforms, staff wear or resale programmes
• Bars and Nightclubs — sports jacket uniforms, staff wear or resale programmes
• Food Processing — sports jacket uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so sports jacket batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your sports jacket programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.