Custom Technical Jacket in Flannel with Seam Sealing

Custom Technical Jacket — Flannel with Seam Sealing

We build technical jacket programmes from a tech pack or a physical reference sample. This Flannel version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, seam sealing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Care Label — available on Flannel, quoted per position and per colour.
• Placement Printing — available on Flannel, quoted per position and per colour.
• Screen Printing — available on Flannel, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Flannel, quoted per position and per colour.
• Smocking — available on Flannel, quoted per position and per colour.
• Tonal Embroidery — available on Flannel, quoted per position and per colour.
• Piping and Binding — available on Flannel, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Flannel-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with seam sealing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Restaurants and Cafes — technical jacket uniforms, staff wear or resale programmes
• Motorcycle and Motorsport — technical jacket uniforms, staff wear or resale programmes
• Surf and Swim Brands — technical jacket uniforms, staff wear or resale programmes
• Veterinary Clinics — technical jacket uniforms, staff wear or resale programmes
• Spas and Salons — technical jacket uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so technical jacket batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Start your technical jacket programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.