Custom Men's Board Short in Velvet with Ultrasonic Welding

Custom Men's Board Short — Velvet with Ultrasonic Welding

We build men's board short programmes from a tech pack or a physical reference sample. This Velvet version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ultrasonic welding and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Reflective Printing — available on Velvet, quoted per position and per colour.
• Woven Label — available on Velvet, quoted per position and per colour.
• Padding and Wadding — available on Velvet, quoted per position and per colour.
• Beading and Embroidery — available on Velvet, quoted per position and per colour.
• Ultrasonic Welding — available on Velvet, quoted per position and per colour.
• Flat Embroidery — available on Velvet, quoted per position and per colour.
• Piping and Binding — available on Velvet, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Velvet-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with ultrasonic welding applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Electronics Assembly — men's board short uniforms, staff wear or resale programmes
• Gyms and Fitness Studios — men's board short uniforms, staff wear or resale programmes
• Military and Tactical — men's board short uniforms, staff wear or resale programmes
• Golf Clubs — men's board short uniforms, staff wear or resale programmes
• Universities — men's board short uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so men's board short batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your men's board short programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.