Custom Swim Dress — Rayon with Ultrasonic Welding
We build swim dress programmes from a tech pack or a physical reference sample. This Rayon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ultrasonic welding and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Swim Dress |
|---|---|
| Base fabric | Rayon |
| Decoration / finish | Ultrasonic Welding |
| Fabric weight | 340-400 gsm |
| Size range | XS-3XL |
| Colour options | 8 Pantone-matched shades |
| MOQ | 300 pieces per style per colour |
| Sampling | 7 working days, 4 days per revision |
| Bulk lead time | 25-45 days after approval |
| Compliance | ISO 9001 |
What you can customise
- Contrast Stitching — available on Rayon, quoted per position and per colour.
- Tonal Embroidery — available on Rayon, quoted per position and per colour.
- Reflective Printing — available on Rayon, quoted per position and per colour.
- Seam Sealing — available on Rayon, quoted per position and per colour.
- Foil Printing — available on Rayon, quoted per position and per colour.
- Stone Wash — available on Rayon, quoted per position and per colour.
- Smocking — available on Rayon, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Rayon-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with ultrasonic welding applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Kidswear Subscription Boxes — swim dress uniforms, staff wear or resale programmes
- Electronics Assembly — swim dress uniforms, staff wear or resale programmes
- Dental and Veterinary Clinics — swim dress uniforms, staff wear or resale programmes
- Airsoft and Paintball Clubs — swim dress uniforms, staff wear or resale programmes
- Motorcycle and Motorsport — swim dress uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so swim dress batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
What is the minimum order quantity?
Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
How long does sampling take?
A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
Start your swim dress programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
