Custom Wetsuit in Jersey Knit with Ruching

Custom Wetsuit — Jersey Knit with Ruching

We build wetsuit programmes from a tech pack or a physical reference sample. This Jersey Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ruching and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• DTF Film Printing — available on Jersey Knit, quoted per position and per colour.
• Enzyme Wash — available on Jersey Knit, quoted per position and per colour.
• Sequin Work — available on Jersey Knit, quoted per position and per colour.
• Bonding Construction — available on Jersey Knit, quoted per position and per colour.
• Custom Drawcord — available on Jersey Knit, quoted per position and per colour.
• Acid Wash — available on Jersey Knit, quoted per position and per colour.
• Tie-Dye Wash — available on Jersey Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Jersey Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with ruching applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Laboratories and Pharma — wetsuit uniforms, staff wear or resale programmes
• Fashion Brands and Labels — wetsuit uniforms, staff wear or resale programmes
• Running and Marathon Events — wetsuit uniforms, staff wear or resale programmes
• Religious and Community — wetsuit uniforms, staff wear or resale programmes
• Bars and Nightclubs — wetsuit uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so wetsuit batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your wetsuit programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.